Is this thread a continuation of this other one?:
http://www.plctalk.net/qanda/showthread.php?t=104582
How would one "turn on" machines that are running behind a single motor? Clutches? If so, bad idea, unless maybe they are fluid clutches or magnetic particle clutches that can be added slowly so that the drive can respond. Otherwise the immediate step change in load like that will likely cause a current spike that will shut down the drive, unless the motor is grossly over sized.My take on your picture:
Altivar61 is turning a motor, and when it is requesting 0-15Hz speed turn on machines 1,2,3,4, when the motor gets up to 25Hz also turn on machines 5,6,7,8, as the speed reaches 40Hz turn on machines 9,10,11,12, and when it gets to 50HZ turn on the last four machines as well 13,14,15,16.
Did I guess right?
If I understood correctly, you are dealing with a waste extraction system: an extractor unit and ducts collecting garbage from different points (machines). I worked with a paper extraction system (newspaper company) but the motor was operated at fixed speed: when a machine needed to be stopped, the operator had to manually close a damper on duct connected to the machine.... this motor aspirate garbages from all machines...
A PLC could do the same job if it knows when the machines are working.the responsible make decision to increment/decrement freqency in Altivar61 by knowing the numbers of machines that work
I thought that you would use the fixed setpoints according to the number of working machines. You need to elaborate more this idea about pressure sensors.here we will lost a lot of energy, so, my best solution until now is to put a pressure sensor for every machine (and fix it value) and we caculate the total pressure of all machines (work ones) and connect this pressure to PLC (Allen-Bradley), so the PLC control the Altivar61 (via inputs).
No offense, but taking into account these many questions, I think you need to ask for local help. Working with an experienced specialist is the best approach for learning how to deal with integration projects.the problem is that I want create a project in RSLogix 5000 but i didn't know how can I add an Altivar61 ? and how to connect it to PLC ? and for supervision, i will use FactoryTalk view (so the responsible can check the process if it work correctly or not from his desk and he can also change ATV61 frequency) , but the altivar61 communicate via ethernet/IP , how to make a relation between factorytalk and ethenet/Ip or it exists before ?! or can i use another type of communication for this drive ?
If I understood correctly, you are dealing with a waste extraction system: an extractor unit and ducts collecting garbage from different points (machines). I worked with a paper extraction system (newspaper company) but the motor was operated at fixed speed: when a machine needed to be stopped, the operator had to manually close a damper on duct connected to the machine.
A PLC could do the same job if it knows when the machines are working.
I thought that you would use the fixed setpoints according to the number of working machines. You need to elaborate more this idea about pressure sensors.
No offense, but taking into account these many questions, I think you need to ask for local help. Working with an experienced specialist is the best approach for learning how to deal with integration projects.
If you put the PLC, VFD and HMI on the same ethernet network, your flow of data will be:2) we can use Ethernet/IP for Altivar61/PLC communication, but, HMI accept Ethernet/IP or not? to ensure that the responsible can change frequency in some cases via it.
Start-Stop-Set Speed
HMI ----> PLC ----> VFD
Status
HMI <---- PLC <---- VFD