I have been trying to find out if I can connect +24VDC Output to terminal 2 (start control) of a powerflex40 drive directly from a flex-i/o module or will I run into trouble with leakage current? I have seen others use a relay and don't know why.
Never dealt with the Powerflex 40, but in a lot of cases, the drive has it's own 24 volt power supply, and your output will have a different 24 volt supply, an interposing relay is used to isolate the two power supplies from each other.
I have used an external supply in the past - it shows you in the manual but know where can I find out if a PLC output can be wired directly to the run signal.
You can use an external 24VDC source.
So you would have to connect the DC com from the I/O power supply to terminal 4, and your output according to how the drive should run. Fwd only, fwd & reverse, etc....
There are (2) switches on the drive I/O board; one is for selecting 0-10V/0-20mA for the analog output, the other is labeled "SNK"/"SRC". Place this switch to "SNK" if you wnat to use an external 24 vdc supply.
I know the SNK switch needs to be set and I know you can remove the jumper and put +24VDC on term 1, -24VDC on Term 4 and for FWD control, put +24VDC on term 2. But I always see everyone either using a relay or an isolated ouput relay card to control term 2 - does anyone know any reason for doing it this way and not just using a standard output from a 24VDC output mod such as 1794-OB16 (with all 24VDC from same source)?
I know the SNK switch needs to be set and I know you can remove the jumper and put +24VDC on term 1, -24VDC on Term 4 and for FWD control, put +24VDC on term 2. But I always see everyone either using a relay or an isolated ouput relay card to control term 2 - does anyone know any reason for doing it this way and not just using a standard output from a 24VDC output mod such as 1794-OB16 (with all 24VDC from same source)?
Usually, the digital inputs are very high impedance and will not load your PLC outputs noticeably.
If you want to test the leakage current, simply connect a milliamp meter between the drives's +24VDC terminal and the digital input. I would expect it to be less than 10ma.
The powerFlex 40 User's manual on page 1-17 shows the hook-up using an externally supplied 24VDC switch. It mentions that each input draws 6ma. Is that a sufficient minimum for the FlexLogix module?
The 1794-OB16 spec manual states on-state current minimum is 1mA per channel (per channel I believe to be per output). Does it sound like it will work then?
I have done what your are talking about, feeding a PLC output straight int othe drive. Just make sure the commons are the same or tied together.
Regard Alan Case