counting parts on conveyor

Jieve

Member
Join Date
Feb 2012
Location
USA
Posts
274
Hello guys,

In a simple conveyor application I'm counting parts moving from one conveyor to another using the* N.O. aux motor contactor feedback and an inductive sensor located at the interface between the two belts. If the sensor has a positive edge and contactor feedback says belt moving forward, save the state. If sensor negative edge and belt still moving forward, reset States and count up. If Opposite direction, then count down.

The Problem I'm having is that if the operator inches the belt forward in manual, the States sometimes arent saved because of the slow reaction of the contactor feedback contact.

I'm thinking i could maybe somehow use timers that continue to run maybe 100 ms after the belt contactor is disengaged to make up for the inertia. I'm curious though if anyone has a more elegant solution. Any tips would be appreciated!

Thanks!
 
Jieve, from what I understand, the sensor detects motion. Now, if it is the only sensor, it has no clue if it is moving forward or reverse, it is only reading pulses. Add another sensor input for reverse, and i bet your problems will go away. Happy Thanksgiving

 

Similar Topics

Hello I am looking for tips on how to count the duration of a given function and then how to display it on the hmi panel in the hh:mm:ss format...
Replies
4
Views
1,698
Guys, I know it will be silly but can't get my head around it. I have 3 conveyors, every one on a separate servo drive, and 2...
Replies
25
Views
3,492
The 1734-IB8 has no hardware counting function correct? I am trying to find something to substitute in for a 5069-IB16F (since lead times are...
Replies
3
Views
1,404
Been scratching my head at what I thought should be a relatively simple task. I need to count how many rows a .csv file has, so I can later read...
Replies
6
Views
2,536
Hi All, I need to count my Contactor switching times. There are lots of them so I created a template logic with local variables in FC2000. Now I...
Replies
10
Views
2,111
Back
Top Bottom