If the new version is in a PLC, you could upload (* see definition below) it from the PLC to your computer, then import the old symbols, descriptions, and comments from an old file copy of the old previous version. Then the only thing missing will be any new symbols, descriptions, and comments for the modifications that you made in the new version. When you get the new copy into your computer, then do a "Tools, Database, Native Import", then select the old file (stored somewhere on your computer) to import from. On the Native Import pop-up menu, you can select from the list the things you want to import, and how you want to handle differences between the two versions.
*Upload - used by RSLogix to mean the old pre-Internet definition of moving data from another computer or device UP to your computer or storage device.
Download - move data from this computer or device DOWN to some other computer or device.
Most people think there is now only one type of data move, the Download, because that is all they ever see on the Internet. All the available files are for moving from the other computer (someone elses's computer) to your computer. It is a download from THEIR computer, but for you and your computer, it is actually an UPLOAD of the very same data. The only difference in the two is the relative direction of travel of the data.
How can I utilize the older file best and what would the effect of downloading the old version?
If you truly download the old version (from your computer to the PLC), then it will overwrite all the changes you made in the new version. Instead do it the other way: upload the new version to your PC, then import parts of the old database from a file copy program of the old version.
Select Comms > Download to download the current offline program into the controller. RSLogix 500 asks if you want to go online. Click yes to go online; then select the operating mode from the Comms > Mode.
Alternately, you can click Comms > Upload to upload the current controller project into your computer memory.
RSLogix 500 - Copyright Rockwell Software