Whilst I don't doubt that PLC Kid is right about new systems we have a number of Poweredge servers running RAID 5 without any problems with rebuilds. The bigger issue we have is with the reliability of the Dell RAID controllers (PERC 5i) which are easily the most problematic part of the systems. We changed to HP hardware a couple of years ago and have had no problems at all with their servers.
If you are running RAID 5 on todays larger disk sizes on an array of any useful size you are playing with fire for your rebuilds no matter what controller your using. The issue is not the controller but the disks. Using SATA disks are adding gasoline to that fire.
RAID arrays are groups of disks with special logic in the controller that stores the data with extra bits so the loss of 1 or 2 disks won't destroy the information (I'm speaking of RAID levels 5 and 6, not 0, 1 or 10). The extra bits -
parity - enable the lost data to be reconstructed by reading all the data off the remaining disks and writing to a replacement disk.
The problem with RAID 5 is that disk drives have read errors. SATA drives are commonly specified with an unrecoverable read error rate (URE) of 10^14. Which means that once every 200,000,000 sectors, the disk will not be able to read a sector.
2 hundred million sectors is about 12 terabytes. When a drive fails in a 7 drive, 2 TB SATA disk RAID 5, you’ll have 6 remaining 2 TB drives. As the RAID controller is reconstructing the data it is very likely it will see an URE. At that point the RAID reconstruction stops.
Here's the math: (1 - 1 /(2.4 x 10^10)) ^ (2.3 x 10^10) = 0.3835
You have a 62% chance of data loss due to an uncorrectable read error on a 7 drive RAID with one failed disk, assuming a 10^14 read error rate and ~23 billion sectors in 12 TB.
Today you don't use RAID 5 on any data that you care about. RAID 5 in any decent sized arrary is almost like have no protection at all and a very big gamble. I have seen it fail more times than I can count.
When you can use RAID 10 for almost the same cost choosing RAID 5 now is a foolish choice indeed.