busarider29
Lifetime Supporting Member
I have a project that my boss wants me to try on a torque testing machine that we have. We use this machine to do durability testing on our clutches for the auto industry. The testing machine has a spindle with an inertia wheel attached to it. We spin up the inertia wheel and then when it reaches a pre-set RPM, we engage the clutch. We want to measure the sound of each engagement and if that sound surpasses a pre-set level, we want to stop the machine. As of right now, I'm trying out a cheap analog output sound sensor used in hobby robotics. It uses a tiny 2-wire microphone like you can find at radio shack. I would like to measure the amplification of each impact sound but not sure how I can do that, and do it CHEAP. Maybe its simple?? I have a Phoenix Contact transducer module (MCR-f-UI-DC)that I can measure the frequency of the sound, but I don't think that is what I want?? I also have an OMEGA signal conditioner (DMD-465WB)typically used for load cells. I haven't tested that yet but I'm thinking that's what I need to use? And have the output of that go to the Phoenix Contact transducer module to e-stop the machine? I just want to get some ideas out there on the best way to accomplish this. This is the sound sensor that I'm trying - (http://www.dfrobot.com/index.php?route=product/product&product_id=83#.Uq9n_Hoo6M8)