Russ
Lifetime Supporting Member
A unit I work on experienced a lightening strike, andthis resulted in a number of failures. However, I'm puzzled about one issue..
The unit uses an pressure transmitter that generates a 4-20mA signal that goes to a 4-channel analog input in the SLC rack. After the lightening strike, the plant found the thermocouple input card had failed. After replacing this card, they noticed the PLC was generating an out-of-range fault for that transmitter. The normal scaling on that transmitter's input is 3277-16383. The value at the input itself was around 1930. The device is hart-compatible, and when connecting the communicator to it, the transmitter itself appears to be working well - it is generating the appropriate mA output for the static pressure it was seeing. There were no alarms. Everything looked normal. However, the analog input was still out-of-range.
Now here's the weird thing....they replaced the analog card (with a sued card), and also replaced the backplane, and still have the same behavior.
At this point, it appears that the transmitter is working properly, and is generating a signal, yet it's not being read by the analog inputs. There was one spare channel on the card. When i moved the analog input to that free channel, the value I saw was 32,767. 2 other analog inputs are being used on that card, and both are working fine. My next step during the coming weekend is to move this input to one of the other 2 inputs I know is still working properly. Unfortunately I can't do that now because the unit is running.
One last thing I'm also going to look at, is: when they replaced the card, they replaced it with one that is at least 12 years old. I don't know if in one of the earlier revisions of the card there might be a switch or jumper in there I need to change....but one thing is for sure, I will be using a NEW card to replace this one as one of my next steps.
Any recommendations for anything else I could look at?
The unit uses an pressure transmitter that generates a 4-20mA signal that goes to a 4-channel analog input in the SLC rack. After the lightening strike, the plant found the thermocouple input card had failed. After replacing this card, they noticed the PLC was generating an out-of-range fault for that transmitter. The normal scaling on that transmitter's input is 3277-16383. The value at the input itself was around 1930. The device is hart-compatible, and when connecting the communicator to it, the transmitter itself appears to be working well - it is generating the appropriate mA output for the static pressure it was seeing. There were no alarms. Everything looked normal. However, the analog input was still out-of-range.
Now here's the weird thing....they replaced the analog card (with a sued card), and also replaced the backplane, and still have the same behavior.
At this point, it appears that the transmitter is working properly, and is generating a signal, yet it's not being read by the analog inputs. There was one spare channel on the card. When i moved the analog input to that free channel, the value I saw was 32,767. 2 other analog inputs are being used on that card, and both are working fine. My next step during the coming weekend is to move this input to one of the other 2 inputs I know is still working properly. Unfortunately I can't do that now because the unit is running.
One last thing I'm also going to look at, is: when they replaced the card, they replaced it with one that is at least 12 years old. I don't know if in one of the earlier revisions of the card there might be a switch or jumper in there I need to change....but one thing is for sure, I will be using a NEW card to replace this one as one of my next steps.
Any recommendations for anything else I could look at?