Before trying a new (other) processor, try downloading a new blank project to it (just set the Ethernet port settings in the blank project).
If that fails for the same reason, then completely clear the processor memory by taking it out of the rack, remove the battery, and clear the memory by locating the Vbb pads on the PCB and shorting them out.
Put it all back together, and try again first with the blank project, then if successful, the actual project. (You will probably have to use the serial port to do the first download with the correct settings for the Ethernet port.
I would suggest in your case (as you are trying to download an uploaded program), if this method fails then you do have a faulty processor, go ahead and swap it out.