PLC technical inquiry

ihab

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Jan 2018
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An automation system having a dedicated PLC connected to feedback potentiometer supplied via 0-10V, an added automated system based on another PLC will share same feedback potentiometer with same characteristics and supply as an input for another anlage module of that PLC. I would like to know how could I split the potentiometer input to be able to used as an anlage input of two different PLCs at the same time ?!
 
An automation system having a dedicated PLC connected to feedback potentiometer supplied via 0-10V, an added automated system based on another PLC will share same feedback potentiometer with same characteristics and supply as an input for another anlage module of that PLC. I would like to know how could I split the potentiometer input to be able to used as an anlage input of two different PLCs at the same time ?!

1. make sure the inputs of the 2nd PLC are high enough impedance that they won't pull the signal down.
2. make sure the 2 PLCs do not have a voltage differential between their grounds.
3. Connect the grounds between the two PLCs
4. Now you can simply run a 2nd wire from the pot wiper to the 2nd PLC
 
Signal splitter for sure - then no issues. Make sure it is an isolated type.
 
Connect the potmeter through a signal splitter? Phoenix contact has a lot of those utility like devices.

1. make sure the inputs of the 2nd PLC are high enough impedance that they won't pull the signal down.
2. make sure the 2 PLCs do not have a voltage differential between their grounds.
3. Connect the grounds between the two PLCs
4. Now you can simply run a 2nd wire from the pot wiper to the 2nd PLC


thanks for your reply, eventually it may effect the original design. I think splitting this signal is much better and more safer
 
If the 2 PLC's are in the same Control Room, one would normally tie them to the same analog and digital commons (why they are called "common"). In that case, just wire the signal+ to both PLC's and connect signal- to analog common (as post #2 said). To insure each doesn't affect the signal, see if connecting it to each PLC input affects the reading. If the PLC analog inputs are "differential", i.e. separate sig+ & sig- pair for each channel, then even less concerns.
 
1. Connect two plcs by ethernet and share date

2. have one date take the analog input and generate an analog output to be the input for the other one.

pot---> AI ---> PLC A ---> AO ---> AI ---> PLC B

3. use a buffer amplifier
 
If the 2 PLC's are in the same Control Room, one would normally tie them to the same analog and digital commons (why they are called "common"). In that case, just wire the signal+ to both PLC's and connect signal- to analog common (as post #2 said). To insure each doesn't affect the signal, see if connecting it to each PLC input affects the reading. If the PLC analog inputs are "differential", i.e. separate sig+ & sig- pair for each channel, then even less concerns.

Thank you for correcting my terminology and validating the concept I put forward. The nearly unanimous answer of "splitter," had me wondering if I might be guilty of some Mickey Mousery. I've done this several times and never had a problem. And I've seen it done by others too.

thanks for your reply, eventually it may effect the original design. I think splitting this signal is much better and more safer

There are some scenarios where it wouldn't work, but that's why I prescribed the voltage checks. If it won't work, then it won't work, ever. If it will work, and it worked on day#1, I don't expect that it would "eventually" affect the performance. What kind of long-term degradation are you expecting this to cause?
 

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