Well if the device fails and the outputs are all open there is no problem. If the device fails and leaves any of the outputs closed there might be a problem, this would be an issue no matter what sort of system we use.
Regarding cheaper micro options, we made our first prototype with a BASIC stamp chip and currently use another simple microcontroller but the total cost of manufacturing a unit from a seperate components (controller chip, custom pcb design, relays, power supply, box, connectors etc) in the small quantities we require is what leads me to looking at pre-packaged solutions with all these built in.
Regarding cheaper micro options, we made our first prototype with a BASIC stamp chip and currently use another simple microcontroller but the total cost of manufacturing a unit from a seperate components (controller chip, custom pcb design, relays, power supply, box, connectors etc) in the small quantities we require is what leads me to looking at pre-packaged solutions with all these built in.