Web tension to load cell force. Is there an ideal ratio?

HJTRBO

Member
Join Date
Jul 2008
Location
Melbourne
Posts
618
Hey again,

The learning is progressing well and my winder application has changed alot since I last asked for assistance. I took back the big 8 pole and swapped it for a nice nimble 1.1kW 6 pole with a 7:1 helical gearbox. The specs changed.

I'm now sizing the load cells and I was just wondering what a good wrap angle is? Based on my calculations with a web tension of 200N and a wrap angle of 45deg on each side of the horizontal (i.e 90 deg total wrap and she's pulling from left to right) I get a resultant force of 282.84N spread across two load cells. That is a ratio of web tension to load cell force of 141%.

I only found out about this ratio today and what a large effect a change in wrap angle has on the resultant measuring force. So i'm curious, what is a good ratio (or wrap angle) to work to?
 

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