I am starting a new position in a couple of weeks, and I am confident that I will have a laptop w/RSLogix 5000 on it.
I'm sure that by now you realize how big a blessing that is ...
I have a lot of literature on RSLogix 5000, which I am beginning to study
that won't hurt – and it will help - but you've already realized that reading alone will not be enough ...
but I really want & need to be able to practice hands-on programming.
it's sort of like learning to play the piano ... NOTHING beats banging on the keys ...
I just can't believe that there really is not much out there in reference to this need.
oh, you can believe it alright ... this is not the cheapest – nor the easiest – trade to break into ...
If I continually run into a dead-end I will probably take P. Buchanan's advice and buy a used CompactLogix, build a board of input & output devices, and use that to practice/study.
I also STRONGLY recommend that course of action too – IF (big IF) you can get your hands on a copy of the RSLogix5000 software ... THAT is the biggest (most expensive) piece of the puzzle ...
once you've got the RSLogix5000 software – and a working setup of ControlLogix or CompactLogix hardware – then you can do a LOT of learning by running down to Lowes and picking up a handful of wall switches to use for your inputs ... they should cost about $0.59 each ... just nail them to a piece of ¾ inch plywood and wire them up ...
for outputs get a string of Christmas lights ... not the tiny little ones – but the old-fashioned kind that pull about 4 watts each ... cut the string apart so that you leave a "pigtail" on each socket – then use a hot-glue gun to stick the sockets to your plywood ... you'll have to lengthen the pigtails to reach the PLC – but that's just scraps of lamp-cord wire and tape ... you should be able to come up with about 50 lamps – and 50 sockets – for about $3.50 total ...
note that some guys like to build a professional-looking electrical panel for this – and yours is going to look like a middle-school science fair project ... who cares? ... you're trying to learn PLC skills right? – not panel-building skills ... (not that there's anything wrong with that) ...
if you're using the Christmas lights for outputs, I highly recommend that you put a 100 watt incandescent light bulb in series with the "hot" wire of your power lead ... this will prevent any arky-sparky events in case you accidentally short-circuit a couple of wires together while you're experimenting ... you'll have to look for the 100 watt bulbs – they're only available now only as a "specialty" type for "rough service" ...
if you'll go at it my way, your whole budget for plenty of "real world" inputs and outputs should be about $20 – and cost you just a couple of hours to knock together ...
let us know when you work your way up to analog signals ... we've got ideas for that too ...
good luck with your training ... TIP: if it ain't fun – then you're doing it wrong ...