Been there, done that
seppoalanen said:
Usually I need only X-connected and straight RJ45 cables, becourse The Industrial Network and Switches/Hubs are allready there.
Except that the hub is in the netwok room, and you need to be on the plant floor with the PLC and HMI to
SEE what's going on.
Besides, the network room is locked, and IT is off for the weekend.
And you discover that the switch is fully utilized anyway.
And the plant ran BNC coax cable when it originally installed the network, because they didn't want to pay for a hub ("Another point of failure" was their logic back then. "Besides, the PLC is only 10-base, not 100-base anyway, so why bother?" was their rationalization.)
Mr. Murphy is always laughing behind your back.
My point is, you'll always find yourself in the field, without the right cable or equipement. I try to miminize it, by having a standard "kit" with me
- 2 x25' of 25-pin ribbon cable. I KNOW the pinout, it can be duct-taped flat to the floor without being tripped over or destroyed by a handtruck (I'll take my chances with forklifts). Nice thing about it is that it rolls up and fits in my pocket. 25-wire Belden doesn't.
- Assorted M-M F-F gender changers
- Assorted 9-25 adapters
- 2 Null modum adapters
- Breakout box to jury rig a cable (as yet unued - straight-through and null-modem have gotten be connected to everything I've tried so far)
- A 2-in long
If I need a "specialty" cable, I'll make one that's about 2 inches long (like a 9-pin to 3-pin DH+ adapter that I made years ago (since I work mostly with AB)), and use the rest of my kit to get me the length that I need. I don't wind up with a nasty tangle that way.
seppoalanen said:
Yes, I know that they have special processors with Ethernet and extra cards with extra costs, but their default Interface is something else....
Some PLC have built-in ethernet capabilities. AB's PLC-5/xxE series, and SLC 5/05 come to mind, at no "extra" price (
The peanut gallery will remain silent regarding AB's "regular" pricing).
And if Rockwell's doing it, I'm sure that there must be others. (
The peanut gallery is free to respond with their favorite PLC with onboard ethernet.)