monitoring a fan

drenno

Member
Join Date
Dec 2013
Location
copenhagen
Posts
10
Hi I have a fan that rotates at 2800rpm. I need to make sure that the fan is operating. I need to monitor the fan. It has an output that gives a signal 2*rotation so its 5600 pulses which is 933pulses per second. so I guess scan time will be a problem so I cant use normal inputs. The machine has a siemens s7-226. I have read the tutorial of this site so that is my level of expertise with plc programming. I have read the manual on the siemens 27-2xx and it tells me that there is a high speed counter HSC. with something like 30KHz so I guess this is what i need right?
Also do I just need to count 5600 every minute to know that my fan is working, reset the counter and then count again? it seems very easy.....too easy :) so what am I missing (please dont hurt me :p
 
Hej drenno.

Ahem.. 5600 pulses per minute is 93.3 pulses per second, not 933 pulses per second.
The problem may not be the pulse-to-pulse time, but the the pulse width. Depending on the sensor it can be very short.

Anyway, a dedicated counter input HSC seems to be the proper solution, also for the pulse-width.
You dont have to wait a full minute to read the count value. Every second would be possible depending on the requirement of your application.
 
Direct measurement of the air flow / DP is probably safest.. I had to check a sewage pond aerator the other day which wasn't making as much splash as the others, motor speed was fine, a blade had fallen off...If the fan is belt driven or variable pitch etc, can be a bit to go wrong down stream of the motor..

If you don't want to get into the S7, a standalone tacho style box should do the trick to give you a clean set of contacts..
 

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