AB 1394 Rotary Knife Application

It would be nice if gearing was all you required - but that would only be appropriate if you wanted 50.292 inch cuts.

The rotary knife should be following a cam profile that suits the desired cut length. A linear segment is required for the duration of knife contact with the board with unity slope (speed match). (Hint: scale the knife axis for inches of circumference). The rest of the profile needs to cover the cut length with accel and decel before and after the linear segment, which I would place so as to straddle the rollover of the profile (i.e begin and end at bottom dead centre).

I haven't worked with GML for a few years, but last time I checked, it only offered linear interpolation between profile points and so you will need to create a number of points to achieve the accel and decel curves. Pity you're not using ControlLogix.

Set up two profiles - one for product and one for sample. When a sample is required, trigger the sample profile as a pending cam, then when it is in operation, re-trigger the product cam (also as pending).

Of course, it all depends on whether the motors and drives have been sized to do the job.
 

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