ToolGuyFred said:
The mechanical guys would overrun and hand over the machine to the control department sometime on Friday afternoon - so my week on the machine was a weekend - and in a staff position with no overtime pay for the weekends I lost. A character-building experience, then.
I think this is standard procedure, atleast where I work.
Most production personel just can't grasp the fact that once the mechanical work is done and everything looks complete, the automation and controls still need a thorough checkout.
I once told a project manager that they didn't need to worry about my end of the project, I would be ready whenever they were, as long as it wasn't during my vacation to Hawaii, which was 6 months off (project was scheduled to be complete in 4 months)
Of course the project was delayed several times and guess what, start-up was scheduled during my 10 day vacation, planned a year in advance, with mechanical delays of over 2 months, but now it was my fault if this was going to be pushed back another 10 days.
It was suggested more than a couple times that I re-schedule my vacation. I refused (all tickets and arrangements made as part of a college football game travel group) But I did promise them I would take my lap-top and provide support from Hawaii.
Luckily, the extra 2 months gave me more than enough time to double, and triple check all logic and HMI screens, plus the instrumentation was all Foundation Fieldbus, and the project started up almost flawlessly.
Upon return, the plant manager was celebrating the large success of the 'on-time' start-up, and the company didn't subtract the 10 days vacation from my allotted vacation since they considered me to be working...remotely. I was 'working remotely' alright, very remotely, in a lounge chair with a Mai Tai in my hand.
Thank God for thorough preparation.