I've never tried using a penetrant inspection method in a production capacity. It's always been just one off tests on the bench type thing. So I can offer little in terms of solutions.
Just for my own curiosity, which issue does the absorption cause?
When the material absorbs the penetrant, can you no longer see the defect areas, because the penetrant is gone?
Or
When the material absorbs the penetrant, do areas that are not defective show up as defect due to the presence of the absorbed penetrant?
Or maybe it's just a combination of both?