Valve coil surge supressors

Rick Densing

Member
Join Date
Apr 2002
Location
Milwaukee, WI
Posts
1,538
I am looking for surge supressors that I can install on existing hydraulic valves. Installation would be to sandwich them between the connector and the valve. 120VAC
Anyone have a good source. I have found these, but the lead time is long.

Thanks.
 
Rick Densing said:
... Installation would be to sandwich them between the connector and the valve.

Rick,

Not really sure what your looking for but, we install surge suppressors right on the terminal strip where the valve coil leads connect. We use the typical disk type mov, rated for whatever is necessary. Their about 50 cents apeice. Cant think of the part no right now but we buy them by the dozens at Galco.. (good for a choclate bar). Radio Shack sells 130 volt Movs also..
 
I thought an MOV will only take a finite number of 'hits' before it will be destroyed? If this is true how do you tell if it is destroyed and needs ot be replaced?


Keith
 
Rick: Those are pretty slick looking units.

Mike, that is how I'v usually done it in the past. Did have one customer that bought really expensive receptacles, had us disassemble them, install 3 mov's, and reassemble them. Kinda ruined UL acceptance, but he was a Registered PE.....

Keith: When I put mov's on for lightning or HV protection, it is obvious. The leads are usually all that is left. On plc outputs (120v), it seems like a couple of good hard hits, and they discolor or crack somewhat. I am sure that this would vary with different plants environmental conditions, and the operarating voltage. With 24v (actually, when customer is buying) I like GE's RC unit, but they ain't cheap.

regards all.....casey
 
Rick,

Can't remember the manufacturer but I used to get them integrated into the cordset. They weren't much more than the standard cordsets and were readily available. Let me know if you are interested and I can possibly get you some more info on them.

Dave
 
Last edited:
Keith,

MOVs are rated by the crossover voltage, and Joules. So lets say your device your trying to protect is rated at 24volts, then you might want a 30 - 35 volt mov. Next you need to decide how much energy, (watts or joules) might be developed by a collapsing starter or valve coil and size up the MOV by 20% or so.. As far a lighting strikes go...well you'd be lucky to get two chances at it.. Otherwise it should last indefanitly.
 
So you want to 'contain' the high voltage induced when the valve coil is de-energized? What are you trying to protect? How many step-down transformers are between this machine and power coming into your building?


Did your Electrical Inspector ask for this?

If your valves are 120VAC its not much of a problem. AD says you have a 1 in 60 chance of transients when a 60Hz coil de-energizes. That could be argued.

Protect what ever you think should be protected. If you have an expensive HMI etc... protect that. Most PLC's have zero issues with AC Coil Collapse.

80% of transients are produced internally
20% of transients are produced externally

Its the 20% you want to worry about.

Johnny
 
I have a customer that is burning out Pheonix inline I/O relay outputs on an existing machine. Phoenix has confirmed that the outputs have the capacity to actuate the valves. However, the did recommend the surge supressors. This is the easiest way to install them with minimal downtime, plus it puts the unit close to the coil.
 
I thought the murr stuff would do the trick, however I found a snag. The valves are wired with connectors that go to both valves at once and the dongle that sticks up the side will hit it.
 

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