modicon

You can check that the communications cable doesn't run near any power lines. I've had a couple of problems with intermittent communications because of this.
 
Other than all the basics of shielding, loose connections/vibration, cable too long (RS232 >100'), the only thing I have experienced is in home-made cables and bad solder joints, If yours is a molded plug DB9 on both ends then you are probably ok on that issue.

Brian.

PS -- Is it happening on the bootup of the panelmate or the PLC, Obviously if you shut down and reboot the PLC you will get LOC.
 
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