1. this should be a direct swap. nothing to change.
2. you will need to change the program from a 5/20 to a 5/30 and recompile the program.
3. any messages, pid loops, remote i/o, or anything special like that? you may have to re type in the commands.
we have to do that on slc 5/04 to 5/05 cpu's. dont know about the plc5's.
regards,
james