Ahhh yes, I had assumed you had tried the normal download and the fault had persisted. I have seen surge related faults before keeping the processor at a 0001h fault state, so I knew it was possible. I didn't read between the lines enough.
To Download, you need to "point" RSLogix 500 to the processor path, via the "Comms" window, but you do not "go online" to a defaulted processor when attempting to Download an initial program to it. You just select "Download" and it uses the currently selected path. To always use this path, under "Comms>System Comms..." click on the processor and then tick the "Apply to Project" box in the bottom right corner. Then "OK" and Save the project. Then perform the Download.
EDIT: Everyone is quicker than me! (I'm too particular...)
G.
To Download, you need to "point" RSLogix 500 to the processor path, via the "Comms" window, but you do not "go online" to a defaulted processor when attempting to Download an initial program to it. You just select "Download" and it uses the currently selected path. To always use this path, under "Comms>System Comms..." click on the processor and then tick the "Apply to Project" box in the bottom right corner. Then "OK" and Save the project. Then perform the Download.
EDIT: Everyone is quicker than me! (I'm too particular...)
G.